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Creating Level Pull: A Lean Productionsystem Improvement Guide For Productioncontrol, Operations, And Engineering Professional
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Creating Level Pull Shows You How To Advance A Lean Manufacturing Transformation From A Focus On Isolated Improvements To Improving The Entire Plantwide Production System By Implementing A Lean Production Control System. Lean Efforts At Most Companies Focus On Point Kaizen (E.G., Reducing Set Up Times, Implementing 5S, Etc.) That Improves A Small Portion Of The Value Stream Running From Raw Materials To Finished Products. Or They Focus On Flow Kaizen That Improves The Entire Value Stream For One Product Family. Creating Level Pull Shows How Companies Can Make The Leap To System Kaizen By Introducing A Lean Production Control System That Ties Together The Flows Of Information And Materials Supporting Every Product Family In A Facility. With This System In Place, Each Production Activity Requests Precisely The Materials It Needs From The Previous Activity, And Demand From The Customer Is Leveled To Smooth Production Activities Throughout The Plant. Creating Level Pull Is Written In Plain English And Walks You Through The Implementation Process Using A Clear Questionandanswer Format, Supported By Diagrams, Valuestream Maps, And Key Formulas. Using A Realistic Example Facility, The Author Shows You How To Make The Transition To A Robust Pull System. This Involves Answering A Series Of 12 Critical Questions Including What Items To Hold In Finished Goods Inventory And What Items To Make To Order, How To Buffer The System Against Instability, How To Schedule Batch Processes, And How To Level The Production Schedule. Careful Attention To Leveling (Called Heijunka) Permits Facilities To Accommodate Variations In Demand With Minimum Inventories, Capital Costs, Manpower, And Production Lead Time.
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- Q: What is the page count of 'Creating Level Pull'? A: This book contains one hundred fourteen pages. It offers a concise yet comprehensive guide on lean production systems.
- Q: What binding style does this book use? A: The book is spiral bound. This makes it easy to flip through and lay flat for convenient reading.
- Q: Who is the author of 'Creating Level Pull'? A: The author is Art Smalley. He is known for his expertise in lean manufacturing and production systems.
- Q: What is the primary focus of the book? A: The book focuses on implementing a lean production control system. It aims to improve the entire plant-wide production system.
- Q: How can I apply the concepts from this book? A: You can apply the concepts by following the structured question-and-answer format provided. It guides you through the implementation process.
- Q: Is this book suitable for beginners in lean manufacturing? A: Yes, it is suitable for beginners. The book is written in plain English, making it accessible for those new to the topic.
- Q: How should I store this book to keep it in good condition? A: Store the book in a dry place away from direct sunlight. This will help preserve its condition.
- Q: Are there any specific care instructions for this book? A: There are no specific care instructions. Just handle it with care to maintain its spiral binding.
- Q: What if my book arrives damaged? A: If your book arrives damaged, you should contact the seller for a return or exchange. Most retailers have a customer support policy for such issues.
- Q: How does this book compare to other lean manufacturing guides? A: This book provides a unique focus on system kaizen. It contrasts with others that may emphasize isolated improvements.
- Q: Is there a glossary of terms in the book? A: No, there is no specific glossary of terms included. However, key concepts are explained throughout the text.
- Q: What type of diagrams are included in the book? A: The book includes diagrams and value-stream maps. These visual aids help clarify the lean production concepts discussed.
- Q: Can this book help with scheduling production processes? A: Yes, it addresses how to schedule batch processes effectively. This is part of its focus on optimizing production control.
- Q: Does the book cover inventory management? A: Yes, it discusses managing finished goods inventory. It provides insights into what items to hold and make to order.
- Q: What is the main benefit of reading this book? A: The main benefit is gaining a comprehensive understanding of lean production systems. It helps streamline production activities across your facility.